A Copper Shavings Hydraulic Press for Briquetting is a specialized industrial machine designed to compress loose copper shavings (a byproduct of machining, milling, or drilling operations) into dense, manageable briquettes. This process improves material handling, reduces storage space, increases resale value, and supports recycling efforts.

Here’s a detailed overview of such a system:

Key Features of a Copper Shavings Hydraulic Briquetting Press

1. Hydraulic Power System

- Uses hydraulic pressure (typically 50–200 tons) to compact copper shavings.

- Provides consistent, high-pressure force for dense briquettes.

- Smooth operation with adjustable pressure settings.

2. Briquette Output

- Produces cylindrical or rectangular briquettes (common sizes: 100–150 mm long, 50–80 mm diameter).

- Density: Up to 7–8 g/cm³ (near the density of solid copper), significantly higher than loose shavings.

3. Material Compatibility

- Ideal for pure copper shavings, but can handle mixed non-ferrous metals if contamination is minimal.

- Not recommended for heavily oily or contaminated shavings without pre-cleaning.

4. Automatic Operation Options

- Automatic feeding systems (conveyor or hopper-based).

- PLC control for programmable cycles and monitoring.

- Safety interlocks and emergency stop features.

5. Construction & Durability

- Heavy-duty steel frame with reinforced structure.

- Wear-resistant die and piston materials (e.g., hardened steel or tungsten carbide inserts).

- Low maintenance design with easy access for cleaning and die replacement.

6. Environmental & Economic Benefits

- Reduces waste volume by up to 80%.

- Increases scrap metal value by 20–40% due to higher density and purity.

- Minimizes transportation and storage costs.

- Supports sustainability and circular economy goals.

Typical Applications

- Metal fabrication shops,CNC machining centers,Automotive and aerospace manufacturing,Recycling facilities,Foundries and smelters

Why Use a Hydraulic Briquetting Press?

| Benefit | Explanation |

|--------|-------------|

| Higher Resale Value | Dense briquettes are preferred by recyclers; fetch better prices. |

| Space Saving | Compact briquettes take less warehouse space. |

| Easier Handling | Briquettes are easier to stack, transport, and load into furnaces. |

| Reduced Contamination Risk | Seals impurities within the briquette, improving melt quality. |

Important Considerations

- Pre-Cleaning: Remove coolant, oil, and debris from shavings before pressing (use centrifuges or drying).

- Die Selection: Choose appropriate die size and shape based on desired briquette dimensions.

- Moisture Content: Optimal moisture level is below 5%—too much water reduces compaction.

- Safety: Always follow OSHA/CE safety standards; use protective guards and proper training.

Example Models (Commercially Available)

| Model | Capacity | Pressure | Notes |

|------|----------|---------|-------|

| MPS-100 | 1–2 tons/hour | 100 tons | Compact, ideal for small shops |

| HBP-200X | 3–5 tons/hour | 150 tons | Industrial-grade, automatic feeding |

| KRC-300 | 5–8 tons/hour | 200 tons | High-capacity, PLC-controlled |

(Note: Brands include Mecanica, Sibco, Bricom, Kato, and others)*

Maintenance Tips

- Clean die and chamber regularly to prevent clogging.

- Lubricate moving parts monthly.

- Inspect hydraulic seals and hoses for leaks.

- Replace worn dies every 10,000–20,000 briquettes depending on usage.

Need Help Choosing One?

If you're looking to purchase or customize a copper shavings hydraulic briquetting press, consider providing:

- Average daily shavings output (kg/day)

- Shavings type (dry, oily, mixed)

- Desired briquette size and production rate

- Budget range

- Whether automation is needed

Let me know your specific needs—I can help recommend suitable models or suppliers!

Bottom Line: A copper shavings hydraulic briquetting press is a smart investment for any shop generating metal waste—it turns scrap into valuable, market-ready raw material while boosting efficiency and sustainability.

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