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A briquetting machine for copper chips is a specialized piece of equipment designed to compress loose, scrap copper chips into dense, uniform briquettes. This process enhances the value and efficiency of recycling copper by reducing volume, improving handling, and increasing melting efficiency in smelters or foundries.
Key Features of a Copper Chip Briquetting Machine:
1. High-Pressure Compression:
- Typically operates at pressures ranging from 50 to 200 MPa (7,000–30,000 psi).
- Ensures tight, durable briquettes with minimal porosity.
2. Material Compatibility:
- Designed specifically for copper chips, turnings, swarf, and fines.
- Can handle mixed metals if needed (with proper sorting).
3. Briquette Size & Shape Options:
- Common shapes: cylindrical, rectangular, or custom molds.
- Standard sizes: 10–15 cm diameter × 10–20 cm length (adjustable per model).
4. Automated Operation:
- Fully automatic feeding, compression, ejection, and sometimes packaging.
- PLC (Programmable Logic Controller) for monitoring and control.
5. Hydraulic or Mechanical Drive System:
- Hydraulic systems offer higher pressure and better consistency.
- Suitable for continuous industrial use.
6. Low to No Binders Required:
- Copper naturally compresses well due to its malleability.
- Some models use natural lubricants or minimal binders (e.g., oil-based additives) to improve cohesion.
7. Dust Collection Integration:
- Often includes dust extraction systems to maintain clean operation and comply with safety standards.
8. Durability & Wear Resistance:
- Made from hardened steel or wear-resistant alloys for the compression chamber and dies.
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Benefits of Using a Briquetting Machine for Copper Chips:
- Reduces storage space by up to 70–80%.
- Improves resale value – briquettes are preferred by recyclers.
- Faster melting in furnaces due to uniform density and reduced surface area.
- Lower transportation costs (higher weight-to-volume ratio).
- Environmentally friendly – reduces waste and supports circular economy.
Typical Applications:
- Automotive manufacturing (machining shops)
- Aerospace and defense industries
- Electronics recycling plants
- Metal fabrication workshops
- Scrap yards and recycling centers
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Common Types of Machines:
| Type | Pressure | Output (kg/hour) | Best For |
|------|----------|------------------|---------|
| Single-Stage Hydraulic Briquetter | 50–150 MPa | 500–2,000 kg/h | Medium to large-scale operations |
| Double-Stage Hydraulic Briquetter | Up to 200 MPa | 1,000–5,000 kg/h | High-density briquettes, high throughput |
| Manual/Small-Scale Briquetter | 50–80 MPa | 100–500 kg/h | Small workshops, labs |
Considerations When Choosing a Machine:
- Chip size & moisture content: Chips should be dry and free of contaminants like coolant, grease, or other metals.
- Throughput needs: Match machine capacity to your daily scrap output.
- Budget vs. ROI: Higher initial cost may be justified by long-term savings.
- After-sales service & support: Choose suppliers with local technical support.
Pro Tip:
For maximum purity and value, separate copper chips from other metals before briquetting. Mixed metal briquettes can reduce market value.
If you’d like, I can help you compare specific models, estimate costs, or recommend a suitable machine based on your production volume. Just let me know your requirements!
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