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An aluminum chip briquetter is a specialized piece of industrial equipment used to compress aluminum chips, swarf, or turnings into dense, manageable briquettes. This process is commonly used in metalworking and machining industries to recycle aluminum scrap efficiently.
Key Features & Functions:
1. Material Input:
- Accepts aluminum chips, shavings, turnings, or fines generated during milling, turning, or grinding operations.
- Often handles mixed metals (though pure aluminum is ideal for higher-value recycling).
2. Compression Mechanism:
- Uses hydraulic pressure (typically 50–150 tons) to compact loose chips into solid, cylindrical or rectangular briquettes.
- Some models use cold pressing; others may incorporate heat or binders (rarely for aluminum due to purity concerns).
3. Briquette Output:
- Produces uniform, high-density blocks (e.g., 10–30 kg per briquette).
- Reduces volume by up to 80%, making storage and transportation more efficient.
4. Benefits:
- Increases scrap value: Dense briquettes are more valuable than loose chips.
- Eases handling and reduces storage space.
- Improves recycling efficiency—briquettes melt faster and cleaner in furnaces.
- Reduces contamination and oxidation compared to loose scrap.
5. Types of Briquetters:
- Single-Acting Hydraulic Briquetters: Simple design, good for small to medium shops.
- Double-Acting or Multi-Cylinder Models: Higher capacity and better density.
- Continuous Feed Briquetters: For high-volume production lines.
6. Applications:
- Machine shops
- Automotive manufacturing
- Aerospace component production
- Recycling facilities
7. Maintenance Tips:
- Regular lubrication of moving parts.
- Cleaning dies and compression chambers to prevent buildup.
- Monitoring hydraulic fluid levels and pressure settings.
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Example Use Case:
A CNC machining shop produces hundreds of pounds of aluminum chips daily. By using an aluminum chip briquetter, they reduce the volume of scrap by 75%, store it easily, and sell it as high-purity briquettes to recyclers—increasing revenue and reducing waste disposal costs.
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If you're considering purchasing or operating one, look for:
- Suitable capacity (e.g., 500–2000 kg/hour).
- Adjustable pressure and die size.
- Safety features (emergency stop, guards).
- Compatibility with your chip type and production rate.
Let me know if you'd like recommendations for specific models or suppliers!
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