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A Winding Copper Wire Chips Briquetting Machine is a specialized piece of industrial equipment designed to compress waste copper wire chips, shavings, or turnings into dense, compact briquettes. This process is commonly used in recycling facilities, metal processing plants, and scrapyards to improve the handling, transportation, and resale value of scrap copper.
Key Features & Functions:
1. Material Input:
- Accepts fine copper wire chips, swarf, shavings, and small fragments.
- Can handle mixed non-ferrous metals (if properly sorted), but optimized for pure copper.
2. Briquetting Process:
- Uses high-pressure hydraulic systems (typically 10–50 tons of pressure) to compress loose material into solid, uniform briquettes.
- No binders or additives required—compression alone creates strong, cohesive blocks.
3. Briquette Output:
- Size: Typically 100–300 mm long × 80–150 mm diameter (customizable).
- Density: Up to 6–7 g/cm³ (much higher than loose scrap).
- Shape: Cylindrical or rectangular depending on die design.
4. Hydraulic System:
- High-pressure piston-driven press ensures consistent output quality.
- Automatic cycle control with safety interlocks.
5. Automation & Control:
- PLC-based control system for monitoring and adjusting pressure, timing, and cycle speed.
- Optional integration with conveyor feeding systems for continuous operation.
6. Durability & Design:
- Constructed from heavy-duty steel and hardened dies to withstand wear.
- Easy maintenance with accessible components and replaceable parts.
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Benefits of Using a Copper Wire Chips Briquetting Machine:
- Higher Resale Value: Dense briquettes are more valuable to smelters and recyclers due to reduced impurities and easier handling.
- Redued Storage Space: Compact briquettes take up significantly less space than loose scrap.
- Lower Transportation Costs: Fewer trips needed; better weight-to-volume ratio.
- Improved Safety: Minimizes dust and loose metal particles; reduces fire risk.
- Environmentally Friendly: Promotes efficient recycling and reduces landfill use.
Typical Applications:
- Electrical and electronics recycling plants
- Wire harness manufacturers
- Automotive scrapyards
- Metal fabrication shops
- Copper refining facilities
Technical Specifications (Example):
| Parameter | Specification |
|------------------------------|----------------------------------------|
| Press Capacity | 15–50 tons |
| Briquette Size | Φ100–200 mm × 150–300 mm |
| Output Rate | 100–500 kg/hour |
| Hydraulic Pressure | 150–200 bar |
| Motor Power | 11–30 kW |
| Voltage | 380V / 50Hz (Customizable) |
| Frame Material | Cast steel + reinforced structure |
| Control System | PLC + HMI Touchscreen |
Maintenance Tips:
- Regularly lubricate moving parts and hydraulic cylinders.
- Inspect dies and punches for wear; replace as needed.
- Clean machine after each shift to prevent buildup.
- Check hydraulic fluid levels and filter condition monthly.
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Why Choose This Machine?
If you're dealing with large volumes of copper wire waste, a briquetting machine transforms low-value, bulky scrap into high-value, market-ready product—boosting profitability and sustainability.
> Note: For best results, ensure copper chips are clean (free of insulation, plastic, or contaminants). Pre-sorting may be necessary if mixed materials are present.
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