Using hydraulics to press metal scrap is a common and effective method in recycling and metal processing industries. This process, often called hydraulic metal baling or compacting, helps reduce the volume of scrap metal, making it easier to store, transport, and recycle. 

Here's a step-by-step guide on how to use hydraulics to press metal scrap safely and efficiently:

1. Choose the Right Hydraulic Press

Select a hydraulic press suitable for your scrap type and volume:

- Baler Press: For light scrap like aluminum cans, car parts, or thin steel sheets.

- Compactors/Presses: For heavier scrap such as steel beams, machinery parts, or large industrial waste.

- Types:

- Horizontal Hydraulic Press: Ideal for continuous feeding.

- Vertical Hydraulic Press: Common in recycling centers; allows gravity feed.

> Look for features like high tonnage (e.g., 50–200 tons), adjustable pressure, safety guards, and automatic cycle control.

2. Prepare the Metal Scrap

Before pressing:

- Sort & Clean: Separate ferrous (iron/steel) from non-ferrous (aluminum, copper). Remove contaminants like oil, plastic, or dirt.

- Break Down Large Pieces: Use shears or cutters to reduce oversized scrap (e.g., car frames).

- Remove Hazardous Materials: Ensure no fuel, batteries, or pressurized containers are included.

> ⚠️ Safety Tip: Wear gloves, goggles, and steel-toed boots. Never press hazardous materials.

3. Set Up the Hydraulic Press

- Place the press on a stable, level surface with proper foundation (concrete base recommended).

- Connect the hydraulic system to a power source (electric or pneumatic).

- Check fluid levels in the hydraulic reservoir and ensure all hoses and fittings are secure.

4. Operate the Hydraulic Press

Follow these steps:

1. Open the press chamber (door or side gate).

2. Load scrap into the chamber — stack neatly to maximize density.

- Avoid overfilling; leave space for compression.

3. Close the chamber securely — ensure safety interlocks are engaged.

4. Activate the hydraulic system:

- Press the "Start" button or engage the control lever.

- The hydraulic ram will slowly push down on the scrap.

5. Apply pressure gradually until the scrap is fully compacted into a dense block (bale or slug).

6. Hold pressure for a few seconds to stabilize the compacted mass.

7. Release pressure and open the chamber.

5. Remove and Handle the Compact

- Use a forklift, crane, or grabber to remove the compressed bale/slug.

- Stack bales securely for storage or transport.

- Label bales by metal type (e.g., “Aluminum Bales – 100 kg”).

> Tip: Use wire ties or steel straps to hold bales together if needed.

6. Maintenance & Safety Checks

- Daily: Inspect hydraulic hoses, seals, and fluid leaks.

- Weekly: Check for wear on the ram, die plates, and safety sensors.

- Monthly: Replace hydraulic fluid and filter.

- Always: Follow OSHA or local safety regulations. Install emergency stop buttons and protective barriers.

Benefits of Hydraulic Metal Scrap Pressing

- Reduces scrap volume by up to 80%.

- Lowers transportation and storage costs.

- Increases recycling efficiency and value.

- Minimizes environmental impact.

Summary Checklist

| Step | Done? |

|------|-------|

| Select appropriate hydraulic press | ☐ |

| Sort and prepare scrap | ☐ |

| Securely install and power the press | ☐ |

| Load scrap safely into chamber | ☐ |

| Engage safety systems | ☐ |

| Activate hydraulic ram | ☐ |

| Remove and store compacted scrap | ☐ |

| Perform routine maintenance | ☐ |

By following these steps, you can effectively and safely use hydraulics to compress metal scrap—boosting efficiency and sustainability in your recycling operation.

Let me know if you'd like recommendations for specific hydraulic press models or DIY setup ideas!

Parameter

If you have any special requirements, we will customize according to your special needs.

Product Show

Advantage

> Remote Control is optional, can archive automatic operation without worker.    

> Stable hydraulic system to keep the machine run well.    

> The bale weight ranges from 40kg to 500kg, more options for your choices.    

> 24 hours reply, video, phone call, email support, if any question, we response at first time.    

> Adopts simple structure, easy to operate and maintain.    

> Output capacity can be up to 20-30bales per hour, more efficient.    

> Adopts Two rams structure to keep high bale density.    

> Latest design of the machine to let you use the best the machine all the time.    

Application

The baler machine can press below materials:

Aluminum cans tins	Light Metal Scrap	Copper Tube/Pipes	Coppe Wire Scrap
Aluminum Extrusion Profiles	Stainless Steel Scrap	Lead Strips	Aluminum Shavings

FAQ

> Do you have a customer case of Aluminum Can Baler Machine Swedish in our country for our reference? 

We have many customers over the world, and one issue that we all signed the secret agreement with our customers, and then are not wiling to let other customers to visit their machines, as we all know, Peers are enemies.    

> How long is the non-load cycle time of Recycling Scrap Metal Baler press? 

The single non-load cycle time is approx. 60 seconds, and we can make it faster or lower according to your requirement, such as 30 seconds one bale, or 90 seconds for one bale.    

> What are all the skills required to operate a Scrap Steel scrap Baler Machine manufactured by Diloya? 

No special skills, just read the user manual carefully before operating the baler machine, if you have any questions, feel free to contact with us, we can help you at any time.    

> How long of warranty time of Compressor Scrap metal baler Price In Usa? 

The warranty time is 14 months, in another word, 1 year from date of shiping the machine.    

> Is your price of Scrap Metal Press Compactor Machine competitive? 

Yes, of course, our price is competitive, our price is cheaper than other suppliers such as tf baler, eco baler, wanshida baler, tcm baler, enerpat baler etc.. Because we are direct manufacturer of the baler machine, so we can promise the quality of the baler machine, and price is lower.    

> What is HS Code of Tcm Baler Heavy Scrap Metal Baler? 

Generally speaking, we use HS Code 8422400090 for the baler machine, and we can use other HS Code per your convinience.    

> How can i know you are a manufacturer or trader of Metal Press Iron Scrap Baler? 

You can visit our factory personally, also you can ask technical drawings such as 2D drawings 3D Drawings, we have professional technical team working on this, and will not give you these if a trader, because they don't have ability on this.    

> What is trade term of Scrap Baling Recycling Prices In Pakistan? 

Trade term of the baler machine are FOB, CIF, CNF, these 3 terms, and we also can per your requirements.    

> Is there any spare parts along with the Industrial Metal scrap Compactors? 

Yes, we will provideo some spare parts for free which inlucdes tools, O Rings and some other electrical components like middle relay, and you need to pay extra cost for wear parts.